Dry mortar production line | manufacturing line – Full FAQs

What is dry mortar?

The dry mortar is along with thin-set mortar, is used to stick tile to wall or floor surfaces before grouting. The dry mortar mainly includes sands, cement, the additives normally are cellulose, emulsion powder, etc. Besides of the dry bagging mortar, the trailer mortar truck can loaded the bulk dry mortar in a huge tank of 30CBM, 40CBM, 50CBM, 60CBM, etc. There are kinds of dry mortar like tile adhesive, wall putty, ready mix plaster, thermoplastic road mark paint, masonry mortar, thermal insulation mortar, ready mix mortar plant, etc.

What is dry mortar production line?

The name “Dry mortar production line” shows that it is a kind of equipment that could produce the dry mortar. This kind of machine also called dry mortar plant, dry mortar manufacturing line, dry mortar making line. Whatever the mini Dry mortar production line or the huge dry mortar factory. The whole line totally includes raw materials storage system, weighing system, mixing system, packing system, dust collecting system, end product store system and control system.

By output and operation, three families of dry mortar manufacturing machine are:

Mini dry mortar production line– With the capacity 1-8 TPH, the mini dry mortar production line is consist of material feeder, one level screw conveyor, belt screw mixer, second screw conveyor, finished products silo, automatic packing machine, control cabinet and air compressor.

Semi automatic dry mortar production line– With the capacity of 10-40 TPH, the semi-auto dry mortar mixer plant is composed of bucket elevator, weighing system, redy-mix silo, twin-shaft mixer, pre-packing silo, automatic packing machine.

Full automatic dry mortar production line– with the output from 10-100 TPH, the full-auto dry mortar production line have the perfect structure is that Raw materials silos, screw conveyors, bucket elevator, weighing system, ready-mix silo, twin-shaft mixer, pre-packing silo, automatic packing machine, automatic palletizers.

The advantages of an automatic dry mortar production line as below:

*The formulations could be adjusted slightly and precisely by your real situations and detailed requests.

*The PLC control system will give the whole line full automatic operations. The touch screen will give you a “what you see is what you get” experience.

*The automatic palletizers will give the total plant high efficiency and make the full output of the Tile adhesive plant.

*The raw materials storage silos save the feeding time and also make the quantities of labor as less as possible.

The sections of dry mortar production line

The parts of the automatic dry mortar production line as below:
* Storage system-Raw materials silos, normally the standard 100 tons cement silos are the main storage devices. Sands, cement, fly ash and other request raw materials were lifted to the silos by bucket elevators.
* Weighing system– The materials step by step go into the weighing silo and scaled. Sometimes the other additives have the separate weighing bin.
* Mixing system– Non-gravity twin-shaft mixer with the excellent sealing, Mn13 Alloy blades, planetary cycloidal reducer and copper core motors make sure the durability and stability of the mixer.
* Automatic packing system-The valve packing machine fill the bags with phneumatic system with the range from 10-50 Kgs. The machine have the capacity of 6-10 seconds per bag packing.
* Bulk loading system– The powder loading sytem will be used when you need to fill the Tile adhsive to the tank. The flexible pipe could down to the tank from 1500MM-2500MM.

What dry mortar production machine suit your request?

1-8 TPH mini dry mortar mixer matche the compact work site, limited buget, own use and some for selling.
10-40 TPH dry mortar manufacturing line suit the enough work space, bigger investment, the own big project using or the construction materials manufacturers and suppliers in your local.

The motors and reducers in dry mortar production line

The important section of a motar is the core. There are some aluminium core meanwhile some copper core. That is the 100% copper core in our motors that installed on our dry mortar production line.
The reducers are used in the dry mortar production machine are generally two types the gear reducser and the cycloidal planetary reducer. The cycloidal reducer have the smaller size, 2-3 times durability than gear reducer. Ther are cycloidal reducers in our dry mortar mixing machine.

Should I choose the automatic palletizer?

If you use the mini dry mortar manufacturing line, basically no need to use the automatic palletizer.
If the output of your dry mortar factory is more than 10TPH meanwhile there have no extra labors to use, you can choose the automatic palletizer.

The transport of dry mortar production machine

Mini dry mortar manufacturing machine normally need one 20 feet container to load.
A semi automatic dry mortar mix machine request the 1.5-4 sets 40 feet containers to transport.
A full automatic dry mortar production line demand 3-10 pieces 40 feet containers to ship.

The price of dry mortar making line

Mini dry mortar making machine price range is 4,000-8,000 USD.
A semi automatic dry mortar making machine price range is 12,000-40,000 USD.
A full automatic dry mortar making line cost range is 30,000-500,000 USD.