Static Batch Asphalt Mixing Plant Manufacturer
40-400 TPH batch asphalt mixing plant with high performance and cost-effective
- Experienced asphalt mixing plant manufacturer
- Optional configuration as customers requests
- Low cost and operation maintenance
- Choice for environmental design-containerized or standard
- Burner flexible-oil/gas/coal
- Fully automation control
- Emergency shut-down protection
A better low-cost and high-performance asphalt plant for asphalt contractors and construction company. As a professional asphalt mixing plant manufacturer, we produce asphalt plants match all the technical standard of high,airport,national roads and super-highway projects.
See the santai asphalt batch plant on work site
Features
Cold Feed Unit
Cold feed system consists of discharge belts and aggregate collecting belt. The belt speed adjusted by AC drive and inverter. The sand bin equipped the vibrator to avoid blocking in asphalt mixing plant.
Drying Drum
The 4 gear motors drives the drum in even speed.There is 50 mm thermal insulation material outside the drum. Keep the temperature inside and make sure the complete drying in asphalt batch mix plant.
Two Shaft Mixer
The mixer with two axes driven by 2 separate motor sin the whole asphalt plant. The aggregate and the other materials mix adequately inside. This section is important for asphalt mixing plant manufacturer.
Screen
The screen has 4 layers and 1 mixed room in the whole batch mix asphalt plants. The vibrator shaking the screen. The aggregate in different sizes go into the mixed room together after weighing.
Bitumen Supply
The thermal oil heating system keep the bimumen warm. The warm oil go through the pipes inside the bitumen bin to keep bitumen standard temperature as request.The better bitumen keeping makes the whole asphalt batch mixing plant runs well.
Dust Collector
There are hundreds of NOMEX bag filters inside. the filter bags keep the dust when they come inside along the wind.Especially work well in asphalt batch mix plant.
Options
| Options |
| Thermal insulation on the aggregate dryer drum |
| Environmental sheeting options of hot mix asphalt plants |
| High level option to incorporate mixed material storage |
| Heavy oil, gas or multi-fuel burners |
| Other fibre additive systems |
Specifications
| Units | ST500 | ST800 | ST1000 | |
|---|---|---|---|---|
| Plant Capacity | ||||
| Capacity | TPH | 40 | 64 | 80 |
| Cold Feed | ||||
| Hopper Capacity | m³ | 4 | 6 | 7.5 |
| Hopper Loading Width | M | 3 | 3 | 3 |
| Belt Feeder Length | MM | 3,400 | 3400 | 3400 |
| Belt Width | MM | 500 | 500 | 500 |
| Belt Feeder Drive | KW | 1.5*4 | 1.5*4 | 1.5*4 |
| Vibrator Fitted to Sand Hopper | YES | YES | YES | |
| Collecting Conveyor Width | MM | 500 | 600 | 600 |
| Collecting Conveyor Drive | KW | 4*2 | 4*2 | 4*2 |
| Aggregate Dryer | ||||
| Dryer Drum Diameter | MM | 1,200 | 1,200 | 1,600 |
| Dryer Drum Length | MM | 5,200 | 6,300 | 6,800 |
| Dryer Drive | KW | 11 | 5.5*4 | 7.5*4 |
| Dryer Capacity | TPH | 60 | 80 | 100 |
| Burner(oil) | ||||
| Capacity | KG/H | 600 | 800 | 1000 |
| Fuel pump motor | KW | 4 | 4 | 4 |
| Air-blower motor | KW | 8 | 11 | 15 |
| Hot Stone Elevator, Screen & Mixing Section | ||||
| Elevator Capacity | TPH | 60 | 80 | 100 |
| Elevator Drive | KW | 7.5 | 7.5 | 7.5 |
| Screen Decks | NO. | 4+1 | 4+1 | 4+1 |
| Screen Drive | KW | 5.5 | 5.5 | 4*2 |
| Aggregate Weigh Hopper Capacity | KG | 700 | 800 | 1000 |
| Bitumen Weigh Hopper Capacity | KG | 40 | 150 | 200 |
| Filler Weigh Hopper Capacity | KG | 70 | 200 | 200 |
| Paddle Mixer Capacity | KG | 600 | 800 | 1000 |
| Paddle Mixer Drive | KW | 22 | 15*2 | 18.5*2 |
| Units | ST1200 | ST1500 | ST2000 | |
|---|---|---|---|---|
| Plant Capacity | ||||
| Capacity | TPH | 100 | 120 | 160 |
| Cold Feed | ||||
| Hopper Capacity | m³ | 8 | 8 | 9 |
| Hopper Loading Width | M | 3 | 3 | 3 |
| Belt Feeder Length | MM | 3,400 | 3400 | 3400 |
| Belt Width | MM | 500 | 500 | 500 |
| Belt Feeder Drive | KW | 2.2*4 | 2.2*4 | 2.2*5 |
| Vibrator Fitted to Sand Hopper | YES | YES | YES | |
| Collecting Conveyor Width | MM | 600 | 600 | 650 |
| Collecting Conveyor Drive | KW | 5.5*2 | 5.5*2 | 5.5*2 |
| Aggregate Dryer | ||||
| Dryer Drum Diameter | MM | 1,800 | 1,800 | 2,000 |
| Dryer Drum Length | MM | 8,000 | 8,000 | 8,500 |
| Dryer Drive | KW | 11*4 | 11*4 | 15*4 |
| Dryer Capacity | TPH | 120 | 140 | 200 |
| Burner(oil) | ||||
| Capacity | KG/H | 1000 | 1200 | 2000 |
| Fuel pump motor | KW | 4 | 4 | 4 |
| Air-blower motor | KW | 18.5 | 22 | 22 |
| Hot Stone Elevator, Screen & Mixing Section | ||||
| Elevator Capacity | TPH | 120 | 140 | 180 |
| Elevator Drive | KW | 11 | 11 | 11 |
| Screen Decks | NO. | 4+1 | 4+1 | 5+1 |
| Screen Drive | KW | 11 | 11 | 15 |
| Aggregate Weigh Hopper Capacity | KG | 1200 | 1500 | 2000 |
| Bitumen Weigh Hopper Capacity | KG | 200 | 200 | 200 |
| Filler Weigh Hopper Capacity | KG | 200 | 200 | 300 |
| Paddle Mixer Capacity | KG | 1200 | 1500 | 2000 |
| Paddle Mixer Drive | KW | 22*2 | 30*2 | 37*2 |
| Units | ST2500 | ST3000 | ST4000 | |
|---|---|---|---|---|
| Plant Capacity | ||||
| Capacity | TPH | 200 | 240 | 320 |
| Cold Feed | ||||
| Hopper Capacity | m³ | 9 | 10 | 10 |
| Hopper Loading Width | M | 3 | 3 | 3 |
| Belt Feeder Length | MM | 3,400 | 3700 | 3700 |
| Belt Width | MM | 500 | 650 | 650 |
| Belt Feeder Drive | KW | 2.2*5 | 3*5 | 3*5 |
| Vibrator Fitted to Sand Hopper | YES | YES | YES | |
| Collecting Conveyor Width | MM | 650 | 800 | 800 |
| Collecting Conveyor Drive | KW | 5.5*2 | 11*2 | 11*2 |
| Aggregate Dryer | ||||
| Dryer Drum Diameter | MM | 2,200 | 2,800 | 2,800 |
| Dryer Drum Length | MM | 9,000 | 9,000 | 11,000 |
| Dryer Drive | KW | 15*4 | 22*4 | 30*4 |
| Dryer Capacity | TPH | 220 | 260 | 340 |
| Burner(oil) | ||||
| Capacity | KG/H | 1500 | 1800 | 2400 |
| Fuel pump motor | KW | 6 | 6 | 6 |
| Air-blower motor | KW | 45 | 55 | 75 |
| Hot Stone Elevator, Screen & Mixing Section | ||||
| Elevator Capacity | TPH | 220 | 260 | 340 |
| Elevator Drive | KW | 18.5 | 22 | 30 |
| Screen Decks | NO. | 5+1 | 5+1 | 5+1 |
| Screen Drive | KW | 15 | 15*2 | 22*2 |
| Aggregate Weigh Hopper Capacity | KG | 2800 | 3000 | 4000 |
| Bitumen Weigh Hopper Capacity | KG | 200 | 300 | 300 |
| Filler Weigh Hopper Capacity | KG | 300 | 300 | 400 |
| Paddle Mixer Capacity | KG | 2500 | 3000 | 4000 |
| Paddle Mixer Drive | KW | 45*2 | 45*2 | 55*2 |
