Dry Mortar Mix Plants- automatic dry mortar production line

1-100 TPH customized automatic dry mortar manufacturing plants high efficiency, customization, reliability, producing mortar mixture to match high-level construction.

• Optional configuration as customers request
• Low cost and operation maintenance
• The choice of environmental design-containerized or standard
• Fully automatic control or semi-automation optional
• Emergency shut-down protection

A better low-cost and high-performance dry mortar mix plant for engineering contractors and construction companies. Match all the technical standards of the house, apartment, plaza, and other buildings construction. The professional dry mortar plant manufacturer and supplier give you a better solution with a cost-effective configuration.

Features

Options

Specifications

Dry mortar production line-Dry mortar manufacturing line free solutions

What is dry mortar?

Dry mortar is along with thin-set mortar, is used to stick tile to wall or floor surfaces before grouting. Dry mortar mainly includes sands, cement, the additives normally are cellulose, emulsion powder, etc. Besides of the dry bag mortar, the trailer mortar truck can loaded the bulk tile adhsive in a huge tank of 30CBM, 40CBM, 50CBM, 60CBM, etc.

What is dry mortar production line?

The name “dry mortar production line” shows that it is a kind of equipment that could produce the dry mix mortar. Whatever the mini dry mortar manufacturing machine or the huge automatic dry mortar plant. The whole line totally includes raw materials storage system, weighing system, mixing system, packing system, dust collecting system, end product store system and control system

By output and operation, three families of dry mortar production line are:

Mini dry mortar production line– With the capacity 1-8 TPH, the mini dry mortar manufacturing machine is consist of material feeder, one level screw conveyor, belt screw mixer, second screw conveyor, finished products silo, automatic packing machine, control cabinet and air compressor.

Semi automatic dry mortar mix plant– With the capacity of 10-40 TPH, the semi automatic dry mortar manufacturing plant is composed of bucket elevator, weighing system, redy-mix silo, twin-shaft mixer, pre-packing silo, automatic packing machine.

Full automatic dry mortar manufacturing plant– with the output from 10-100 TPH, the full automatic dry mortar manufacturing plant have the perfect structure is that Raw materials silos, screw conveyors, bucket elevator, weighing system, redy-mix silo, twin-shaft mixer, pre-packing silo, automatic packing machine, automatic palletizers.

The advantages of full automatic dry mortar plant as below:

*The formulations could be adjusted slightly and precisely by your real situations and detailed requests.

*The PLC control system will give the whole line full automatic operations. The touch screen will give you a “what you see is what you get” experience.

*The automatic palletizers will give the total plant high-efficincy and make the full output of the Tile adhesive plant.

*The raw materials storage silos saving the feeding time also make the quantities of labors as less as possible.

The sections of dry mortar mix plants

The parts of the automatic dry mortar plant as below:
* Storage system-Raw materials silos, normally the standard 100 tons cement silos are the main storage devices. Sands, cement, fly ash and other request raw materials were lifted to the silos by bucket elevators.
* Weighing system– The materials step by step go into the weighing silo and scaled. Sometimes the other additives have the separate weighing bin.
* Mixing system– Non-gravity twin-shaft mixer with the excellent sealing, Mn13 Alloy blades, planetary cycloidal reducer and copper core motors make sure the durability and stability of the mixer.
* Automatic packing system-The valve packing machine fill the bags with phneumatic system with the range from 10-50 Kgs. The machine have the capacity of 6-10 seconds per bag packing.
* Bulk loading system– The powder loading sytem will be used when you need to fill the Tile adhsive to the tank. The flexible pipe could down to the tank from 1500MM-2500MM.

What dry mortar production plant suit your request?

1-8 TPH mini dry mortar production machine matche the compact work site, limited buget, own use and some for selling.
10-40 TPH automatic dry mortar mix plant suit the enough work space, bigger investment, the own big project using or the construction materials manufacturers and suppliers in your local.

The motors and reducers in dry mix mortar manufacturing plants

The important section of a motor is the core. There are some aluminium core meanwhile some copper core. That is the 100% copper core in our motors that installed on our dry mortar manufacturing plants.
The reducers are used in the dry mortar mix plants are generally two types the gear reducser and the cycloidal planetary reducer. The cycloidal reducer have the smaller size, 2-3 times durability than gear reducer. Ther are cycloidal reducers in our dry mortar production line.

Should I choose the automatic palletizer?

If you use the mini dry mortar manufacturing line, basically no need to use the automatic palletizer.
If the output of your automatic dry mortar factory is more than 10TPH meanwhile there have no extra labors to use, you can choose the automatic palletizer.

The transport of dry mortar mix plants

Mini dry mortar manufacturing machine normally need one 20 feet container to load.
A semi automatic dry mortar manufacturing plants request the 1.5-4 sets 40 feet containers to transport.
A full automatic dry mortar mix plant demand 3-10 pieces 40 feet containers to ship.

The price of dry mortar production plant

Mini dry mortar production line price range is 4,000-8,000 USD.
A semi automatic dry mortar manufacturing mix plant price range is 12,000-40,000 USD.
A full automatic dry mortar manufacturing plant cost range is 30,000-500,000 USD.