Dry mortar manufacturing machine | dry mortar manufacturing line- Full FAQs

What is Dry mortar?

The dry mortar is along with thin-set mortar, is used to stick tile to wall or floor surfaces before grouting. The dry mortar mainly includes sands, cement, the additives normally are cellulose, emulsion powder, etc. Besides of the dry bagging mortar, the trailer mortar truck can loaded the bulk dry mortar in a huge tank of 30CBM, 40CBM, 50CBM, 60CBM, etc. There are kinds of dry mortar like tile adhesive, wall putty, readymix plaster, thermoplastic road mark paint, masonry mortar, thermal insulation mortar, etc

What is Dry mortar manufacturing machine?

The name “Dry mortar manufacturing machine” shows that it is a kind of equipment that could produce the Dry mortar. Whatever the mini dry mortar production line or the huge dry mortar factory. The whole line totally includes raw materials storage system, weighing system, mixing system, packing system, dust collecting system, end product store system and control system.

By output and operation, three families of dry mortar mixing machine are:

Mini dry mortar manufacturing line– With the capacity 1-8 TPH, the mini dry mortar manufacturing line is consist of material feeder, one level screw conveyor, belt screw mixer, second screw conveyor, finished products silo, automatic packing machine, control cabinet and air compressor.

Semi automatic dry mortar manufacturing machine– With the capacity of 10-40 TPH, the semi automatic dry mortar manufacturing machine is composed of bucket elevator, weighing system, redy-mix silo, twin-shaft mixer, pre-packing silo, automatic packing machine.

Full automatic dry mortar manufacturing plant– with the output from 10-100 TPH, the full-auto dry mortar manufacturing plant have the perfect structure is that Raw materials silos, screw conveyors, bucket elevator, weighing system, redy-mix silo, twin-shaft mixer, pre-packing silo, automatic packing machine, automatic palletizers.

The advantages of full automatic dry mortar manufacturing line as below:

*The formulations could be adjusted slightly and precisely by your real situations and detailed requests.

*The PLC control system will give the whole line full automatic operations. The touch screen will give you a “what you see is what you get” experience.

*The automatic palletizers will give the total plant high-efficincy and make the full output of the dry mortar manufacturing plant.

*The raw materials storage silos saving the feeding time also make the quantities of labors as less as possible.

The sections of dry mortar manufacturing machine line

The parts of the automatic dry mortar production machine as below:
* Storage system-Raw materials silos, normally the standard 100 tons cement silos are the main storage devices. Sands, cement, fly ash and other request raw materials were lifted to the silos by bucket elevators.
* Weighing system– The materials step by step go into the weighing silo and scaled. Sometimes the other additives have the separate weighing bin.
* Mixing system– Non-gravity twin-shaft mixer with the excellent sealing, Mn13 Alloy blades, planetary cycloidal reducer and copper core motors make sure the durability and stability of the mixer.
* Automatic packing system-The valve packing machine fill the bags with phneumatic system with the range from 10-50 Kgs. The machine have the capacity of 6-10 seconds per bag packing.
* Bulk loading system– The powder loading sytem will be used when you need to fill the Tile adhsive to the tank. The flexible pipe could down to the tank from 1500MM-2500MM.

What dry mortar manufacturing machine suit your request?

1-8 TPH mini dry mortar production machine match the compact work site, limited buget, own use and some for selling.
10-40 TPH automatic dry mortar manufacturing line suit the enough work space, bigger investment, the own big project using or the construction materials manufacturers and suppliers in your local.

The motors and reducers in dry mortar manufacturing machine

The important section of a motar is the core. There are some aluminium core meanwhile some copper core. That is the 100% copper core in our motors that installed on our dry mortar production line.
The reducers are used in the dry mortar manufacturing machine are generally two types the gear reducser and the cycloidal planetary reducer. The cycloidal reducer have the smaller size, 2-3 times durability than gear reducer. Ther are cycloidal reducers in our dry mortar mixing plant.

Should I choose the automatic palletizer?

If you use the mini dry mortar mixing plant, basically no need to use the automatic palletizer.
If the output of your dry mortar factory is more than 10TPH meanwhile there have no extra labors to use, you can choose the automatic palletizer.

The transport of dry mortar manufacturing machine

Mini dry mortar manufacturing machine normally need one 20 feet container to load.
A semi automatic dry mortar manufacturing line request the 1.5-4 sets 40 feet containers to transport.
A full automatic dry mortar manufacturing plant demand 3-10 pieces 40 feet containers to ship.

The price of dry mortar manufacturing machine

Mini dry mortar manufacturing machine price range is 4,000-8,000 USD.
A semi-auto dry mortar manufacturing line machine price range is 12,000-40,000 USD.
A full-auto dry mortar manufacturing plant cost range is 30,000-500,000 USD.